Scale

The same 14 documents and 5 gates, on every project

Not a recommended way of working. The way the system will let the work proceed.

Book a demo
14
templates
named, not generic
8
produce a diagram
mostly into the PDF
5
tollgates
one per DMAIC phase
1
dossier
per project

Five gates

What each gate asks before the work goes on

A gate is not a meeting in a calendar. Each one carries the checks the project has to satisfy, and the person who submits it cannot be the person who approves it.

Gate 1

Define

  • Charter approved by the sponsor
  • Problem & goal are measurable
  • Scope and team agreed

Gate 2

Measure

  • Measurement system validated
  • Baseline capability established
  • Data plan followed

Gate 3

Analyze

  • Root causes identified
  • Verified statistically with data
  • Vital few prioritised

Gate 4

Improve

  • Solution piloted
  • Improvement demonstrated with data
  • Risks / FMEA addressed

Gate 5

Control

  • Control plan in place
  • Process owner signed off
  • Realized savings recorded

14 documents

The same documents, every time

Every project draws on one set of templates, so a charter written by one team is the same artefact as a charter written by another. Marked templates produce a diagram as well as text.

Project Charter
SIPOCDiagram
A3
CTQ TreeDiagram
Data Collection Plan
FMEADiagram
Stakeholder MatrixDiagram
Control Plan
Gage R&R Plan
Hypothesis Test Plan
Pilot PlanDiagram
Standard Work / SOPDiagram
DOE PlanDiagram
OCAPDiagram

One caveat worth stating plainly: 8 of the 14 produce a diagram, and seven of those render into the exported PDF rather than on the screen in front of you.

At each phase

What the product puts in front of a team

Each phase carries its objective and the tools that fit it, so a belt who has not run this phase before is not guessing at what to open next.

Define

  • Project Charter
  • SIPOC
  • CTQ Tree
  • Business case / ROI

Measure

  • Process Capability
  • Gage R&R
  • Data Collection Plan
  • Sample Size

Analyze

  • Pareto
  • Fishbone / 5 Whys
  • ANOVA / Regression
  • Hypothesis test

Improve

  • DOE
  • Poka-Yoke / 5S
  • Impact vs Effort
  • Before/After test

Control

  • Control Chart (SPC)
  • Control Plan
  • Realized savings
  • Standard Work

Standardisation is enforced

Two rules that make it real

A template library is a suggestion. These two turn it into a method, because the system refuses rather than reminds.

Nobody approves their own gate

The person who submits a tollgate cannot be the person who approves it. The system refuses, rather than trusting the org chart to have the right person in it.

An approved document keeps serving

A revision to an approved deliverable waits for an approver instead of quietly replacing what people are already working from.

The project record

Every project ends as a document

A dossier PDF for the project itself, alongside branded exports from the analysis, the documents, the business case and the Lean tools.

See it run with your own team

Bring the process you use today. Thirty minutes is enough to see it as a governed project with the decisions recorded.

Book a demo

How SigmaForge governs the work