SigmaForge
Agentic AI for operational excellence

The Operational Excellence
AI Platform

From process execution to boardroom ROI, faster.

Turn improvement ideas into proven results. AI agents do the analysis, the documents and the ROI, from the first idea to validated savings. Your people make every decision.

Or start the White Belt free.

Enterprise governance & standards aligned

Quality ManagementContinuous ImprovementProcess ControlGoverned Project Gates

One system of record for operational excellence.

See it in action

From raw data to a board-ready charter

Drop in a CSV, or use our sample, and the control chart runs right here, instantly, in your browser. Inside SigmaForge, DataForge™ saves the analysis to your project and DocuForge drafts the project charter from it. No statistics PhD required.

defects_line3_may.csv
n = 12Mean = 7.50UCL = 13.55LCL = 1.451 out of control
UCLCLLCLout of control

Special-cause signal detected. 1 point breached the control limits: the process isn't stable, so investigate before judging capability.

Run this on a real project, with the charter alongside

This demo runs in your browser and your data never leaves this page. In SigmaForge, DataForge saves the analysis to your project and DocuForge drafts the charter from it.

Book a demo

13

AI Agents

56

Tools

4

Belt Levels

32

Analyses

5

DMAIC Phases

Agentic where it saves time. Human where it counts.

How it all fits together

SigmaForge runs as one continuous loop of six stages. Thirteen AI agents power the work at each stage, and the DMAIC method you already know runs inside the project stages. Training is one stage of six, not the whole product.

↻ A continuous loop: Scale feeds back into Learn as improvement becomes a habit.

3

Stage 3 · Project Platform

Apply

Run real projects. This stage is served by 3 purpose-built AI agents that carry the manual work so people keep the judgment.

AI agents at this stage

ProjectSensei™DocuForge™CollabForge™

Inside this stage, your project runs on DMAIC

DDefine
MMeasure
AAnalyze
IImprove
CControl

DMAIC is the 5-step method your improvement projects follow: the familiar Six Sigma roadmap, now run with AI carrying the statistics, charts, and documentation.

6 platform stages·13 AI agents·5 DMAIC steps·one connected system

Built for three audiences

One platform, three ways to win

The same operating system serves the three groups who drive operational excellence, each with exactly what they need.

Enterprises

Turn training into finished projects

AI carries the documentation and analysis while your teams deliver validated results, with dashboards giving leaders visibility into progress and realized ROI.

  • Projects with tollgates & sign-off
  • Portfolio ROI dashboards
  • Onboard whole teams at once
For enterprises

Universities

Industry-grade improvement in class

Bring hands-on operational excellence into the classroom, graduating students fluent not just in the methodology, but in applying it.

  • Instructor gradebook
  • Your university on the course certificate
  • Real projects, not just exams
For universities

Professionals

Learn by doing, and prove it

Build real skills on real data, assemble a portfolio of finished projects, and earn credentials that actually mean something.

  • Guided by an AI tutor
  • A portfolio, not just a certificate
  • Credentials aligned to ASQ · IASSC · CSSC · IQF
Explore certifications

Watch it run

The product, on video

Every screen in these videos is SigmaForge itself, running on demo data.

Start here · 0:45

Learn. Apply. Prove.

Training in one place, projects in another, and proof nowhere. In 45 seconds: how SigmaForge brings the three together, and where the thirteen AI agents fit.

Then watch the series

The series

Six videos, one story each

All the films
  • The series · 02 · 1:30

    White Belt to Black Belt

    Four belts, one ladder, at your own pace, with a tutor beside you.

  • The series · 03 · 1:32

    Your AI study team

    Seven agents that teach, each with one job, built into the course.

  • The series · 04 · 1:42

    Run a real project

    One project record. Enter it once, and every tool knows it.

  • The series · 05 · 1:33

    Tollgates and proof

    The agents prepare. People decide. Every step leaves a trail.

  • The series · 06 · 1:35

    A course, end to end

    You teach the course. SigmaForge carries the rest.

  • The series · 07 · 1:39

    Your improvement program

    Ideas ranked by arithmetic, not by who asked, and savings someone else validates.

The longer videos

The full walkthroughs, and the short one

SigmaForge for Enterprise3:27

An idea becomes a project, the agents do the heavy lifting, a tollgate decides and the savings are signed off.

For enterprises

SigmaForge for Universities2:06

A course from the first form to the certificate, with a real DMAIC project for every student.

For universities

0:36 · the short film

13 AI agents. One job each.

DataForge, DocuForge, ProjectSensei and ten more that teach, test, explain and report. Each one does one job, and does it well.

Meet the agents

The DMAIC Framework

Every Phase, Fully Covered

Define, Measure, Analyze, Improve, Control. Each phase has the AI agents that do its work, and the phase guide in every project points to the right one.

D

Define

Problem scoping, VOC analysis, project charter, SIPOC mapping

M

Measure

Data collection, process capability, measurement system analysis

A

Analyze

Root cause analysis, hypothesis testing, regression, fishbone

I

Improve

Solution design, DOE, pilot testing, implementation planning

C

Control

Control charts, SPC, sustainment plans, handover documentation

ImpactMatrix™ in Action

Know which projects to fund before you commit a single dollar.

ImpactMatrix calculates the ROI of every potential Six Sigma project, factoring in cost of poor quality, implementation cost, timeline, and organizational capacity. It ranks them so your leadership team can prioritize with financial confidence, not gut instinct.

Executive Project Prioritization Report

Generated by ImpactMatrix™ · Example output

Q3 2026

Line 3 Defect Reduction

$2.1M projected savings

340%

ROI

START FIRST

Supplier Yield Improvement

$1.4M projected savings

280%

ROI

PRIORITY 2

Inventory Cycle Time

$780K projected savings

180%

ROI

PRIORITY 3

Admin Process Automation

$520K projected savings

120%

ROI

LATER

Total Projected Savings

$4.8M

Example output on demo data.

Why it matters

This is the agent that turns Six Sigma from a training investment into a boardroom conversation.

Most Six Sigma teams struggle to show CFOs the financial case for improvement projects. ImpactMatrix does the math for you (line-item ROI, COPQ, payback period) in the format your finance team actually wants to see.

What you get

  • Line-item ROI and payback period for every candidate project
  • Cost of poor quality (COPQ) quantified per process
  • A ranked portfolio your leadership team can act on
  • One-click branded PDF for the steering committee

See it on your own data

Thirty minutes. Bring a spreadsheet, and we will run one of your processes through the workspace while you watch.

Aligned to ASQ · IASSC · CSSC · IQF standards